Kunal International Blog http://www.kunalinternational.co.in/blog/ Latest Products Tue, 29 Nov 2022 19:48:06 +0530 en-us http://www.kunalinternational.co.in Ice Cream – Know how it is packed into cups & cones http://www.kunalinternational.co.in/blog/ice-cream-know-how-it-is-packed-into-cups-cones_8825.htm Mon, 15 Jun 2020 11:49:28 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Nobody needs an excuse to eat an ice cream, right? But do you know that there are several reasons why you why you should get indulged into consumption of this cold desert. Surprised? Well, you should know that it is not just another fun food to gain some happiness. It can actually offer some goodness to your health. It does not mean that you can replace a bowl of salad with a bowl of ice cream, no. But it is a little healthier than you think it is. Here are a few good reasons why you should enjoy a cup or cone of cream once or twice a week.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It has essential vitamins</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It provides good amount of energy</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It helps in stimulating brain</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It benefits your bone health</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It makes you happier</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">You must have read many articles on how ice cream is built in the factories. This article wants to draw your attention on how the ice cream is filled inside the cups and cones that reach the market for sale. Yes, I am taking about how an ice cream cup filling machine works.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice Cream Filling:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">As the word means, filling is the process by which a container (may be a cup or cone or tub) is filled with a frozen and viscous product.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Hygienic principles followed by an ice cream filling machine:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Any recognized cup or cone filling machine manufacturer offers multiple distinct benefits to their customers. Among them one important thing is to provide maximum cone dispensing accuracy. It cuts down both line stop and product waste issues. To provide an efficient line in the cups and cones, precise cone dispensing is the key.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Another important thing is precise coating. For filling the ice cream cones, special types of chocolate spray nozzles are used to make the coating on the higher edges and inner surface of the cone. This is done to ensure crunchiness and crispiness of the cones by using the least quantity of chocolate.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The entire filling process is performed between -4°C and 8°C to maintain the viscosity of the product. This ensures 100% filling of ice cream, supreme product quality and helps in the inclusion of jams and other nuts like ingredients.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Last but not the least, every equipment attached to the <strong><a title="ice cream cup filling machine" href="https://www.kunalinternational.co.in/ice-cream-cup-and-cone-filling-machine.htm" target="_blank">ice cream cup filling machine</a></strong> is designed by maintaining all the hygienic design principles. And, those are prepared by following food contact rules.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Quick fill ice cream cup filler:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Any quick fill ice cream cup filler is an easy to use and powerful cup filling choice by an experienced cup and cone filling machine manufacturer in the professional method of producing ice cream. This automatic table top machine ensures the quality of ice cream through the use of various state-of-the-art technological innovations. With such an efficient ice cream cup and cone filling machine it is easier for the manufacturers to expand their ice cream business in an easiest manner, which is time saving too.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">I hope after reading this article, you are now quite familiar (theoretically) with the process how you get those delectable and multi-flavoured ice cream cups and cones at the ice cream parlours. Enjoy!</span></p> Ice Candy Plant- Important Facts to Know It Now http://www.kunalinternational.co.in/blog/ice-candy-plant-important-facts-to-know-it-now_9105.htm Thu, 06 Aug 2020 10:41:32 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice candy plant is the ice cream machines are acknowledged for energy efficiency and durability. It is manufactured using high-grade raw material and complies with international standards. These plants are highly useful in hotels, restaurants, fast food joints, airports and in many other places.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice cream making plants offer a wide range of choices such as ice cream only models, integrated frozen food models, and complete meal models. Apart from new machines, used and refurbished models are also available in the market.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Is this machine useful for small space business?</span></strong></p> <p style="text-align: justify;"><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"><br /></span></strong></p> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice candy plant can be used even in limited space, but the production rate will still be high are it will fulfil all the requirements of the clients. Ice Candy plant is fully developed and quite variant. You can change the capacities of the production by changing the mounds. Therefore you can use it to establish your small scale business as well.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Compatibility for home:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Using an ice candy plant is a great way to make fresh, unique ice cream. One of the best things is it's free of preservatives and chemicals. Being interested in healthy eating or organic food, and ice candy plant manufacturer needs to be contacting who is perfect for healthy treats.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Features of an ideal Ice Candy Machine:</span></strong></p> <p style="text-align: justify;"><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"> </span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Efficient electrical defrosting system</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Automatic temperature controls</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Easy installation and maintenance</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Stainless steel chambers to make safe usage of materials</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Available in customized ranges</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Easy to use</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Accurately developed</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Hassle-free functioning</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Materials used to make ice candy plant machine</span></strong></p> <p style="text-align: justify;"><strong> </strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Stainless steel</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Aluminium</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Gunmetal</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Mild steel</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Brass</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Features of an ice cream plant</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice cream plants vary in quality and price at the <strong><a title="ice candy plant manufacturers" href="https://www.kunalinternational.co.in/ice-candy-plant.htm" target="_blank">ice candy plant manufacturers</a></strong>. But it's possible to buy a good electric one. An ice candy plant or a machine is relatively simple, with a canister, an electric motor, a cover to spin the canister, and a plastic scraper.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Some Common Features of high-quality ice candy plant</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The best quality ice candy plants are made of top-notch quality food grade stainless steel materials.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• They are built-in quality thermal insulation organism.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• User-friendly operating system - easy to handle.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It offers long service life and outstanding performance with imported brand compressors.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The machine implements the top-quality galvanized stainless steel that lasts longer.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The active fans keep the compressor cool ultimately to protect the compressor.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Each good device has a fast cooling speed that can make ice less than 60 seconds.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• It enriches the taste while maintaining rich nutrition and revitalizing flavour.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Different buttons of the machine have different colours that help to operate the device accurately.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Users can make various types of ice cream, including soft or hard, ice mud, smoothies, snow ice, slush, ice porridge, fruit ice.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Who supplies the best quality ice candy plants?</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">There are leading suppliers of ice candy plant that supply the trusted quality in their products. They are endowed with the following features:</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Capability to provide ice candy plant in bulk</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Marketing leading price for top –quality products</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The time stipulated delivery across the nation</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• A diverse range of ice candy plants</span></p> A Complete Guide to Batch Pasteurization http://www.kunalinternational.co.in/blog/a-complete-guide-to-batch-pasteurization_9619.htm Tue, 10 Nov 2020 15:48:01 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Batch Pasteurizer is a tank, commonly designed for small dairies, with periphery heating. The pasteurizer heats milk batches to 65 ° C and keeps them down to the ideal temperatures for thirty minutes before cooling down.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">About:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The pasteurizer is installed on legs that can be tilted completely to empty the vat. The pasteurizer is used by <strong><a title="Batch Pasteurizer suppliers in Karnataka" href="https://www.kunalinternational.co.in/batch-pasteurizer.htm" target="_blank">Batch Pasteurizer suppliers in Karnataka</a> </strong>to manufacture milk products. The pasteurizer consists of a three-wall sealed, stainless steel vat with a stirrer, a motor reducer, and a stainless steel control panel, overhead stirring system.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">During the holding period, the milk is heated and stored in the vat. During the hold time for each sample, the milk can be cooled in the vat or removed hot. The milk can partially be heated before it enters the vat in a tubular or platform heater. This process does not use much milk, but some of it is used for milk by-products (for example creams, chocolate) and batches. The vat pasteurizer is widely used in the ice cream industry because it allows the ingredients to dissolve and blend during the heating stage.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Types:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">● Dome/conical top pasteurizer -</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">For larger lot sizes and an economical alternative to the HTST system, this is a good choice. This type of tank is ideal if it requires little access before or after pasteurization. This is also a concept that fits well with CIP systems that are clean-in-place.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">● Open top pasteurizer -</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This design is ideal for manufacturers of artisan dairy, as the experimentation with small-batch cheeses and recipes without a large commitment is possible. It allows full access to the bowl during the cheese-making process with removable tabs and a swing agitator.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">● Wing top pasteurizer -</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The tank is built with a middle bridge and removable lids, which make it a favorite of the yogurt and ice cream makers. It gives you access to your product to detect or add extra ingredients.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Size determination:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Two considerations must be taken into account in the scale of the batch pasteurizer: maximum capacity and minimum capacity. Many 100 gallon vats, for example, have a minimum of 30-40gallons. This means that at least 30 gallons must be processed at once. Many of the most profitable niches are very small amounts of specialty goods for many small-scale producers. One example will be the ones created for a specific restaurant exclusively. You can reduce the ability to serve that market by a minimum of 30 gallons. You may want little small samples for testing purposes too. If the experiment does not perform well, 30 gallons will be a lot to throw away.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Final Words:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Batch pasteurizing, also known as vat or low-temperature pasteurization, is one of many acceptable ways of pasteurizing milk. This is obviously more healthy than raw (unpasteurized) milk, a cause of many foodborne disease outbreaks over the years. In vat pasteurization, milk is heated for a longer duration (145 ° F for 30 minutes) in small batches to a lower temperature, then quickly chilled. The flavor is best preserved and milk is not typically homogenized to cover the rim with a layer of cream.</span></p> Making Ice-Creams? Know-How an Ice Cream Batch Freezer Operates? http://www.kunalinternational.co.in/blog/making-ice-creams-know-how-an-ice-cream-batch-freezer-operates_9702.htm Mon, 23 Nov 2020 09:43:16 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">There exists a large number of artistic chefs across the globe who uses particular kitchen equipment, despite having zero knowledge of it and its functions. If you ever approach one of these chefs and seek answers on how accuracy is maintained by the immersion circulators and even how an ice-cream batch freezer works, they wouldn’t be staring blank at your face.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Inside every ice-cream store, you would come across an ice-cream batch freezer to be the most underrated and least known equipment of all.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice Cream Batch Freezer</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">A batch freezer is nothing but a machine that is commercially used to produce large amounts of ice cream, sherbet, frozen custard, sorbet, and gelato. In this batch freezer, the product fusion, also termed as a base, is frozen and simultaneously whipped to make a smooth consistency in the favorite frozen desserts that we all enjoy consuming today. There are four major types of batch freezers:</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Multi-Purpose</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Regular Horizontal</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• All-in-one Combination</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Open Vertical</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">A batch freezer is an ideal option for small and medium businesses when it comes to volume output. This is because it enables you to produce varying product volumes. A small ice cream machine of 115 volts engineered for residential purposes can process only little amounts of liquid product mix, however, a batch freezer can process as much as 6 gallons. No wonder why the ice-cream batch freezer manufacturer has gained so much popularity since the last decade by the ice-cream industry.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The Difference Between an Ice-Cream Batch Freezer and a Continuous Freezer</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">When compared to a continuous freezer with a batch freezer, the former has no processing capacity limits and is quite versatile for all types and sizes of business. The continuous freezer is known to shave off the fine layers from the product mix within the beaker and as a result, produces frozen desserts with a smooth and creamy texture.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">How Does Ice Cream Batch Freezers Function?</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• An ice-cream batch freezer just like a car comprises of the main engine which is termed as the condensing unit. The compressing unit makes use of the environmental-friendly Freon and thereafter compresses it to a cold liquid. The compressed Freon is thereafter pumped inside the freezing cylinder.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• You can find a barrel inside the machine, where the mix of product is poured into. During the product mix being poured inside the barrel, there exist pipes filled with the solution of water and freon, that encircles the barrel to have the product frozen.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• During the operation of the machine, spinning blades are present inside the barrel which whips and infuses the mixture with air while simultaneously having the product frozen. This results in the product to tab air bubbles that are frozen, henceforth, lending a smooth texture to the product besides a firm structure.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The air mixed with the product is referred to as the overrun and most of the ice-cream batch freezers comprise of 30-35% overrun level.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• With the quick spinning of the blade spins, the ice crystals get smaller, thus resulting in the smoother finished products. There exist machines that can aid you to evaluate the total overrun of the product.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">If you are thinking of purchasing a supreme quality<strong><a title=" ice cream batch freezer" href="https://www.kunalinternational.co.in/ice-cream-batch-freezer.htm" target="_blank"> ice cream batch freezer</a></strong>, then contact the experts to seek advice on which model shall best fit you. The model must cater to all your business requirements. So, think before buying one.</span></p> Amazing Benefits of Inline Homogeniser Mixer http://www.kunalinternational.co.in/blog/amazing-benefits-of-inline-homogeniser-mixer_10128.htm Tue, 23 Feb 2021 13:28:37 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">A homogenizer is an industrial equipment used for the continuous blending of fluids within pipelines such as tissue, plant, food, soil, and many others. This method uses high pressure to create uniform materials. There are several models are available and developed using different types of physical technologies for disruption. Inline Homogeniser mixer is a necessary operation process during the manufacture of food and dairy products. It performs mixing, dispersion, dissolution, etc. Therefore homogenization takes place at a high speed. Here are some of the benefits of using an inline Homogenizer mixer:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Maintenance Free</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The most important benefit of using an Inline Homogeniser mixer is that mixers are composed that lasts using grade materials specifically customized as per the industrial need and it requires less maintenance. These machines also do not require much training and much maintenance which makes the machine run effectively.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Low Cost</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These inline homogenizer mixers are a low-cost alternative option to traditional mixers. These mixers are also less costly than traditional mixers which were consuming high energy. Due to low cost, there is no running cost and these mixers consume less energy and providing immense benefits to the organization.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Low Energy Requirements</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Due to the low-cost mixer, <strong><a title="Inline Homogeniser Mixer Manufacturer " href="https://www.kunalinternational.co.in/inline-homogeniser-mixer.htm" target="_blank">Inline Homogeniser Mixer Manufacturer </a></strong>is providing low energy consumption mixers and requires less maintenance. Low energy requirements will ensure savings for the organization and will increase the revenue of the company.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Quick Delivery</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This inline Homogeniser mixer has quick delivery of mixer as it is using high pressure to make the mixer efficiently. These machines are using high pressure to deliver the mixer within the stipulated time.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Durability</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This Inline Homogeniser mixer weights 100 to 1000 kg and it uses electricity for better mixing of materials. Due to its high quality mixing capacity and it requires less maintenance it can be run longer period.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Here are some of the applications of Inline Homogeniser Mixer:</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Food & Beverage Processing</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">However, industrial homogenizers are necessary for the dairy industry, as homogenized milk is necessary for better results. Inner Homogenizer Mixer prevents separation of the cream layer and has a longer shelf life. This homogenizer mixer also benefits other food and beverage products from being heated. Therefore, valuable nutrient content and flavor are preserved before mixing all the products. These homogenizer mixers can be used for large scale food or beverage manufacturing.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Pharmaceutical drug development & manufacturing</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The pharmaceutical industry is growing day by day to improve the health life of the human. However, with the use of large-scale homogenizers mixers are used to manufacture huge product numbers. Pharmaceutical industries are using large scale production techniques to lower the production cost. Pharmaceutical companies produce scalable machines, which are particularly beneficial products after a successful clinical trial.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">However, there are benefits of such Inline Homogeniser Mixer and applications which are mentioned above. This Inline homogenizer mixer is cost-effective, durable, and requires low energy consumption and low maintenance for mixing. With the use of the latest technology, these machines are in high demand for the food and beverage industry. However, these machines are very much popular in the pharmaceutical industry which will benefit to reduce the cost of such medicines.</span></p> Ice Cream Homogeniser, Pleasing the tastebuds for Everyone http://www.kunalinternational.co.in/blog/ice-cream-homogeniser-pleasing-the-tastebuds-for-everyone_10432.htm Wed, 21 Apr 2021 10:15:39 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">When two liquids are mixed irrespective of being mutually non-soluble throughout the mixing process, the process of mixing is called homogenisation. This formulation works like; it breaks the particles of any one liquid into particles of extremely small size and distributes them into the other liquid uniformly. The process of homogenisation converts two immiscible liquids into an emulsion. The device used for achieving the process of homogenisation is called a homogeniser.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Homogenisation is applied in two ways. One for mixing two immiscible liquids and the other one is by breaking the particle of droplets into a smaller size of the existing liquid. A very popular and common application of homogenisation is for the standardisation of milk that is, breaking the immiscible fat particles and mixing them within the milk.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Another common application of this process is for making ice cream. <a title="Ice cream homogeniser suppliers" href="http://www.kunalinternational.co.in/ice-cream-homogenizer.htm" target="_blank">I<strong>ce cream homogeniser suppliers</strong></a> always face an uprising demand from various ice cream making factories located all over our country.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Homogeniser</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">There are various models used for mixing items by the means of disruption. For example mortar and pestle, a mixer grinder, ultrasonic treatments, bead mills, high pressure, rotor stator mechanism etc. These equipments are mainly focused on disrupting the materials whereas homogenisers aim at cell fractioning and thus releasing the organelles from the cell.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The homogeniser device consists of 3 cylindrical shaped positive piston pumps and a homogenisation valve. The pump is operated with the help of an electric motor by connecting the crankshaft and rods. Through the piston pumps, the product is forced to pass under pressure through numerous hair-like tubes. This results in breaking the fat particles of the product and reduces it by 500 to 600 times.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The process of homogenisation is completed after the liquid moves through 2 steel pieces in a steel valve assembly. The reduction of particles in size occurs in the first stage whereas in the second stage any lumps or clusters are separated and broken into individual fat particles.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Making Ice Cream using Homogeniser</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice Cream for a commercial purpose is produced on a large scale. To achieve the huge amount, ice cream making machines are used, which reduces time and labour to a great extent. These machines are called ice cream homogeniser. Ice cream is produced following a few steps--</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Ice cream mixes are widely available in the market. The ice cream mixes available in markets contains a certain amount of milk fat.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The ice cream mix is then heated properly. This would kill any germs it bacteria within the mix. This happens to be an important step without which, people might get sick because of contamination of salmonella.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Then flavours are added. Any kind of flavour gets mixed with the ice cream mix pretty nicely. Thousands of gallons of ice cream are whipped in large vats in a factory, where giant wheel paddles mix everything.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Finally, the total mixture is put into the ice cream making machine. The cream mix passes through the tubes that help to form the ice cream mix into the structure of ice cream. Along with the whipping, the ice cream is cooled by ammonia through another pipe, so that it doesn't come in contact with the ice cream.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• After the whole processing, the ice cream is filled in containers and froze at a very low temperature, after which the ice cream is absolutely ready to consume.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Manufacturer of Homogenisers</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Ice cream homogeniser manufacturer produces these machines made of stainless steel with a capacity of making ice cream of about 1000-5000 litres per hour. They claim that the machines produced bear a blending speed of 65 rotations per minute and a homogenisation speed of 3000 rotations per minute.</span></p>